A A50L Industrial Automatic And Continuous Freezer is the 'heart'of every ice cream producing factory and, by controlling the largest possible number of parameters, it lets the produced ice cream to get close to the ideal in terms of texture, proper mouth feel or creamosity.For the continuous production of ice cream, by mixing, whipping and freezing ice cream mixtures and air, flexible handling of different recipes by means of automatic PLC control. Equipped with two rotary vane pumps, the machine produces structurally stable, high-quality ice cream, and is also capable of processing products containing seeds, pulp and other particles.
Advantages of A50L Industrial Automatic And Continuous Freezer
Easy to clean
The mixture enters into the front part of the cylinder, making it easy to clean and assuring the complete sanitization of its movable parts.
Easy to operate
The pump, the dasher, and the compressor start-up automatically and in sequence, avoiding mistakes in operation; a micro-processed controller makes operating the equipment extremely simple, with precise adjustments through a touch control panel.
Durability
A seamless high performance cylinder, built with aerospace technology using special materials, makes it immune to oxidation, leaks, and contamination.
Energy saving
A high performance compressor means 20% less energy consumption than our competitor's machines.
A stainless steel unibody structure
Light, durable, and compact; easy to move and transport.
Safety
Cylinder pressure is monitored by a sensor. When the pressure surpasses the safety limit, the equipment automatically disconnects; pump control is activated by a frequency inverter making the operation easier, increasing the equipment's durability.
Resistance
A special stainless steel pump, reinforced with hard chrome; piston made of a special alloy complying with food regulations.
A600L Automatic And Continuous Ice Cream Freezer
Runchen©Frunt™-A600L Automatic and Continuous Ice Cream Freezer is an automatic continuous ice cream freezer. It can mix, freeze, and stir the slurry and air into ice cream. It can automatically produce ice cream with a uniform quality. Compared with intermittent production, its effective, reasonable, and continuous production can reduce the cost and ensure the stability of the fluid.
A1200L Industrial Automatic And Continuous Freezer
Runchen©Frunt™-A1200L Industrial Automatic and Continuous Freezer is an automatic continuous ice cream freezer. It can mix, freeze, and stir the slurry and air into ice cream. It can automatically produce ice cream with a uniform quality. Compared with intermittent production, its effective, reasonable, and continuous production can reduce the cost and ensure the stability of the fluid.
A1500L Automatic And Continuous Commercial Ice Cream Machine
Runchen©Frunt™-A1500L Automatic and Continuous Commercial Ice Cream Machine is an automatic continuous ice cream freezer. It can mix, freeze, and stir the slurry and air into ice cream. It can automatically produce ice cream with a uniform quality. Compared with intermittent production, its effective, reasonable, and continuous production can reduce the cost and ensure the stability of the fluid.
N50L Continuous Ice Cream Freezer
Runchen©Frunt™-N50L Continuous Ice Cream Freezer is a continuous ice cream freezer. It can mix, freeze, and stir the slurry and air into ice cream. It can continuously produce ice cream with a uniform quality. Compared with intermittent production, its effective, reasonable, and continuous production can reduce the cost and ensure the stability of the fluid.
N600L Continuous Ice Cream Freezer
Runchen©Frunt™-N600L Continuous Ice Cream Freezer is a continuous ice cream freezer. It can mix, freeze, and stir the slurry and air into ice cream. It can continuously produce ice cream with a uniform quality. Compared with intermittent production, its effective, reasonable, and continuous production can reduce the cost and ensure the stability of the fluid.
A1000L Industrial Automatic And Continuous Freezer
Runchen©Frunt™-A1000L Industrial Automatic and Continuous Freezer is an automatic continuous ice cream freezer. It can mix, freeze, and stir the slurry and air into ice cream. It can automatically produce ice cream with a uniform quality. Compared with intermittent production, its effective, reasonable, and continuous production can reduce the cost and ensure the stability of the fluid.
N1000L Continuous Ice Cream Freezer
Runchen©Frunt™-N1000L Continuous Ice Cream Freezer is a continuous ice cream freezer. It can mix, freeze, and stir the slurry and air into ice cream. It can continuously produce ice cream with a uniform quality. Compared with intermittent production, its effective, reasonable, and continuous production can reduce the cost and ensure the stability of the fluid.
N2000L Continuous Ice Cream Freezer
Runchen©Frunt™-N2000L Continuous Ice Cream Freezer is a continuous ice cream freezer. It can mix, freeze, and stir the slurry and air into ice cream. It can continuously produce ice cream with a uniform quality. Compared with intermittent production, its effective, reasonable, and continuous production can reduce the cost and ensure the stability of the fluid.
A1500L Italian Gelato Hard Ice Cream Making Machine
Runchen©Frunt™-A1500L Italian Gelato Hard Ice Cream Making Machine is an automatic continuous ice cream freezer. It can mix, freeze, and stir the slurry and air into ice cream. It can automatically produce ice cream with a uniform quality. Compared with intermittent production, its effective, reasonable, and continuous production can reduce the cost and ensure the stability of the fluid.
Why Choose Us
Our factory
The factory covers an area of about 4,500 square meters. The factory has various processing equipment, such as cnc bending machines, plate rolling machines, sawing machines, machining centers, cnc lathes, ordinary lathes, vertical milling machines, etc.
After-sales service
We will track orders in a timely manner to ensure that the products can be delivered to customers on time and accurately, and
Promise to provide after-sales service so that customers can use the products with confidence.
Production experience
With 7 years of industry experience, more than 50 innovative products, sales cover 23 provinces in china and 8 countries overseas, and cooperate with more than 20 companies to become unilever suppliers.
One-stop Solution
Our products are manufactured or executed according to very high standards, using the best materials and manufacturing processes
A50L Industrial Fully Automatic Continuous Freezer is mainly composed of air filtration system, electrical system, freezing cylinder, refrigeration system, pump and other structures.
- The air filtration system is used to purify the compressed air, and the compressed clean air is sent to the freezing cylinder through the pump. The amount of air sent to the freezing cylinder can be adjusted.
- The freezing cylinder is equipped with a stirrer and a scraper. The ice cream raw materials enter the freezing cylinder through the pump, and are mixed evenly with the compressed air in the freezing cylinder to form a viscous state.
- When the ice cream raw materials and compressed air are mixed, the refrigeration system controls the freezing cylinder to become cold.
- During the production of ice cream, the electrical system controls all actions of the machine.
Types of A50L Industrial Automatic And Continuous Freezer
Manual ice cream freezers
These traditional machines require manual churning to freeze the ice cream mixture: They are often more affordable and can be a fun, hands-on way to make ice cream at home.
Electric ice cream freezers
These modern machines use electricity to churn and freeze the ice cream mixture, making the process much easier and more convenient.
Compressor ice cream freezers
These high-end machines feature built-in compressors：Allowing them to freeze the ice cream mixture without the need for pre-freezing the bowl or any manual effort.
Soft serve ice cream machines
Soft serve ice cream machines come in two types of feed systems: Gravity-fed and pressure-fed. Gravity-fed machines rely on gravity to feed mix into the freezing cylinder with a fixed air ratio. Because there is less ice cream overrun with gravity-fed soft serve machines, the ice cream is more dense and flavorful than ice cream made with a pressure-fed soft serve machine. Soft serve ice cream machines can hold finished products for long periods of time and come with one or two hoppers.
Batch freezers
Batch freezers have another name: Hard ice cream maker machine. Batch freezers allow you to produce a batch of one type of frozen dessert, like hard ice cream, by whipping and freezing the liquid mix into a creamy, smooth texture. They feature a beater that adds air to the mixture and scrapes product from the unit's sides for optimal consistency and maximum extraction.
This A50L industrial fully automatic continuous freezer has certain requirements for refrigeration. The hydraulic pressure of the freezer should be guaranteed to ensure the refrigeration effect.
Before testing the machine, the high and low pressure pipelines and filters should be cleaned again to avoid residual dirt.
All instruments of the freezer should be kept in normal use. If there is any damage or failure, they should be replaced in time to avoid danger.
The "Star and Moon Pump" is the heart of the ice cream freezer, so it is very important for the ice cream freezer. The manufacturer of the continuous ice cream freezer reminds that when using the machine for the first time, it is still necessary to adjust the gap between the two pumps. Too large or too small a gap will affect the service life of the pump, thereby affecting the quality and output of the ice cream.
The transmission system is also an important part of the continuous ice cream machine. For this part, pay attention to the tightness of the belt, the lubrication of the transmission part, the motor, the scraper, etc.
Components of A50L Industrial Automatic And Continuous Freezer
Frost top and cold slab units
This accessory fits easily into a countertop. It's easy to wipe clean and provides a cold work surface or display area. A frost top and cold slab will stop your ice cream from melting and your customers will enjoy watching you mix their chosen ice cream and additional toppings.
Refrigerated ice cream topping rails
Topping rails are the perfect accessory for a busy restaurant or ice cream parlor. The stainless steel rails are easy to clean after a busy night of creating delicious desserts. Underneath the topping rails, you might find a dipping cabinet or storage base. While there's plenty of room on top for topping containers and syrup jars.
Sneeze guards
A sneeze guard blocks external contaminants from spoiling the ice cream you serve in your ice cream parlor.
Frost shields
Freezer-burnt ice cream isn't the tastiest of treats but you can reduce frost build-up with a frost shield. Install a frost shield quickly and easily. The shield accumulates the frost rather than it forming on your ice cream.
Can holders / tub covers
Tub covers and can holders will help you keep your ice cream organized and sanitary. Remove them at the end of the day and quickly wipe them clean.
Flavor tags
Are you a champion in making ice cream from scratch? Use tags to promote the different flavors and monthly feature flavors. You can also use them to highlight nuts and other high-allergy products.
Dipper wells
You use a dipper well for keeping your dippers and spades clean. A dipper well ensures your freezer or cabinet always has fresh water available.
Material of A50L Industrial Automatic And Continuous Freezer
Stainless steel
Stainless steel is one of the most commonly used materials for a50l industrial fully automatic continuous freezers. It has the advantages of excellent corrosion resistance, high temperature resistance and wear resistance, and is easy to clean and disinfect. However, unpolished stainless steel will have micro defects, which may cause bacteria to grow. Therefore, for occasions with higher requirements for cleanliness and hygiene, it is recommended to use polished stainless steel.
Aluminum alloy
Compared with stainless steel, aluminum alloy has lighter weight and better thermal conductivity, so it is often used in rapid cooling occasions. It also has excellent oxide film corrosion resistance, but aluminum alloy will corrode in acid rain and chloride ion-rich environments. Therefore, in these environments, anti-rust and anti-corrosion coatings should be used for protection.
Titanium
Titanium has excellent corrosion resistance and strength, and is often used in the production of a50l industrial fully automatic continuous freezers. However, titanium is difficult to process and has a higher price.
Plastic
Plastic a50l industrial fully automatic continuous freezer has lower cost and good corrosion resistance, and is also lighter. However, plastic materials are susceptible to uv rays and mechanical wear and tear, and are prone to aging or deformation.
Preparation
Check the appearance of the equipment to ensure that there is no damage or leakage. Check whether the power supply and ground wire are normal. Confirm that the cooling capacity is sufficient.
Start the A50L industrial automatic continuous freezer
Turn on the power switch. Start the compressor and adjust the speed to the desired value. Turn on the condenser fan and adjust the air volume to the appropriate value.
Refrigeration cycle
The A50L industrial automatic continuous freezer starts the refrigeration cycle, and the refrigerant is inucked, compressed, condensed, expanded, and the cycle repeats. The A50L industrial automatic continuous freezer releases heat into the condenser.
Condenser refrigeration
Air-cooled A50L industrial automatic continuous freezer with condenser fan to dissipate heat into the air. Water-cooled A50L industrial automatic continuous freezer, condensate takes away heat. Make sure there are no obstructions around the condenser and that the heat is dissipated well.
Refrigeration process
The refrigerant expands into the evaporator, where the refrigerant absorbs cold energy and evaporates into a gas. The evaporator absorbs cold energy from the cooling medium.
Temperature control
The evaporator temperature is controlled by adjusting the compressor speed or the condenser air volume, and the temperature sensor feeds back the evaporator temperature to the controller for automatic control.
Defrost
After the freezer runs for a period of time, the surface of the evaporator will frost, start the defrosting program, so that the frost layer on the surface of the evaporator will melt, and the defrost water will flow into the bottom collection tray of the evaporator
Stoppage
Turn off the condenser fan and compressor. Power switch, disconnect the power supply, and remove the defrost water from the evaporator sump pan.
How to Maintain A50L Industrial Automatic And Continuous Freezer
Keeping the a50l industrial automatic continuous freezer clean is the basis for its proper operation and extended life. Regularly inspect the cleanliness of the a50l industrial automatic continuous freezer casing and internal filters to remove dust and debris and ensure smooth ventilation. Clean the cooler, condenser and evaporator regularly to prevent the accumulation of dirt from affecting the heat dissipation of the a50l industrial automatic continuous freezer. At the same time, it should be noted that whether it is air-cooled or water-cooled, the a50l industrial automatic continuous freezer needs to keep the cooler dry to avoid water vapor condensation leading to a decrease in heat dissipation effect.
Stable temperature control is essential for the a50l industrial automatic continuous freezer. Please ensure that the ambient temperature of the a50l industrial automatic continuous freezer meets the standard operating temperature range of the a50l industrial automatic continuous freezer to avoid too high or too low ambient temperature from negatively affecting the performance of the a50l industrial automatic continuous freezer. Regularly check whether the temperature sensor of the a50l industrial automatic continuous freezer is accurate, and repair or replace the damaged sensor in time. Reasonably set and adjust the temperature control parameters of the a50l industrial automatic continuous freezer to ensure that the a50l industrial automatic continuous freezer works within the normal operating range.
Lubrication and maintenance of the a50l industrial automatic continuous freezer is key to ensuring its proper operation. According to the frequency of use and working conditions of the a50l industrial automatic continuous freezer, regularly check and replace the lubricant of the a50l industrial automatic continuous freezer. At the same time, regularly inspect the transmission parts, electrical connections and seals of the a50l industrial automatic continuous freezer to ensure its normal operation and tightening status. For some a50l industrial automatic continuous freezers with complex operation, it is recommended to carry out professional maintenance, regular overhaul and maintenance to prolong the life of a50l industrial automatic continuous freezers.
The monitoring of the operating parameters of the a50l industrial automatic continuous freezer is an important means to prevent failures and detect problems in advance. It is recommended to install and use the a50l industrial automatic continuous freezer monitoring system to monitor the operating status and performance parameters of the frozen a50l industrial automatic continuous freezer in real time. By monitoring the current, temperature, pressure and other parameters of the a50l industrial automatic continuous freezer, the abnormal situation is found in time, and corresponding measures are taken to repair or adjust the a50l industrial automatic continuous freezer.
The correct use and operation of the a50l industrial automatic continuous freezer is the key to protecting the a50l industrial automatic continuous freezer. Regularly carry out a50l industrial automatic continuous freezer operation training to ensure that operators understand the correct use methods and operating procedures of a50l industrial automatic continuous freezer. Provide detailed guidance and safety operation manuals to remind operators to comply with safety regulations and precautions to reduce the occurrence of accidents.
This A50L industrial automatic continuous freezer is the best equipment for high-volume production of ice cream. The continuous ice cream production machine is made of stainless steel for food machinery and is easy to operate. The machine mainly mixes clean air with ice cream ingredients to obtain the corresponding extrusion rate. At the same time, the ice cream is stirred and cooled by a continuous freezer ice cream machine to create a viscous ice cream product.
Finally, the puffed ice cream is pumped to the outside of the pipe. The continuous ice cream freezer has an adjustable puffing rate of up to 100%. And the machine can realize continuous discharge, and the discharge speed is generally 15 minutes in batches.
What Are the Trends and Development Directions of A50L Industrial Automatic And Continuous Freezer in the Market
Market size and growth
Accurately assessing the current size of the commercial a50l industrial automatic and continuous freezer market and its growth trajectory is fundamental. This data serves as a baseline for understanding the market's potential and tracking trends that could impact future growth. It aids businesses in resource allocation and strategic planning.
Market share analysis
Understanding the market share held by key players within the commercial a50l industrial automatic and continuous freezer market is vital for evaluating competitiveness and market concentration. Regular monitoring of changes in market share helps identify emerging leaders and assess the competitive position of businesses.
Pestel analysis
A thorough pestel analysis (political, economic, social, technological, environmental, and legal) is essential for comprehending the external factors influencing the commercial a50l industrial automatic and continuous freezer market. This analysis assists in identifying potential opportunities and threats stemming from the macro-environment.
Swot analysis
Conducting a swot analysis (strengths, weaknesses, opportunities, threats) for both businesses and their competitors is pivotal. It highlights internal strengths to leverage and weaknesses to address, as well as external opportunities to seize and threats to mitigate.
Historical assessment
Examining the historical performance of the commercial a50l industrial automatic and continuous freezer market offers valuable insights into past trends and patterns. It enables businesses to learn from previous successes and challenges, informing strategic decision-making.
Growth prospects
Identifying growth prospects involves a comprehensive evaluation of potential expansion opportunities within the commercial a50l industrial automatic and continuous freezer market. This encompasses the analysis of emerging trends, evolving consumer preferences, and technological advancements that may create new growth avenues.
Runchen's factory covers an area of about 4500 square meters, and is located in Taizhou City, Jiangsu Province, China. There are various types of processing supporting equipment in the factory, such as the numerical control bending machine, rolling machine, sawing machine, machining center, CNC lathe, lathe, and vertical milling machine, etc. The maximum processing diameter of the equipment is 500 mm, and the accuracy can reach 0.02 mm. We have enough automatic lathe supporting equipment to lay the foundation of an on-time delivery and a stable quality.
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