The EX800 ice cream extrusion production line is currently the most widely used industrial-grade ice cream production equipment. In the past, it was limited by mechanical structure, electrical design and related hardware, and was mainly used for extrusion, cutting and stick insertion products. After a lot of study and research, Snowball Machinery has applied the extrusion ice cream freeze-drying tunnel to a wider range of product areas, such as sandwich ice cream, square, round, triangle, etc., bar ice cream with or without chocolate, cone ice cream, cup ice cream, wave ice cream, stick ice cream, combined with robot technology to launch cake ice cream, 3D ice cream enhanced solutions. It has greatly improved the production efficiency for ice cream manufacturers, reduced the labor intensity of workers, and reduced production costs.
Advantages of EX800 Ice Cream Extrusion Line
Consistent quality
PLC control system, which can accurately control the extrusion speed and pressure, ensures the quality consistency and formability of ice cream. Operators can monitor and adjust production parameters through the touch screen interface.
Precise batching control
Ensure the consistent weight and size of each ice cream product through precise batching control. This is essential to meet product specifications and quality standards.
Increase productivity
Semi-automatic or fully automatic extrusion lines can be selected according to production capacity. Fully automatic production lines can achieve a high degree of automation, achieving continuous production and high production capacity. The automated system can control multiple steps such as extrusion, cutting, labeling, servo filling ice cream, packaging and quality inspection, or have robotic functions to reduce manual intervention and increase productivity. Semi-automatic lines are cheaper and can meet the needs of small batch ice cream production
Can quickly reduce temperature
Including a refrigeration system and quick freezing tunnel, it can quickly reduce the temperature and harden the ice cream, helping to ensure that the ice cream has the desired taste, texture and shape.
Easy to clean
Food safety and hygiene are important considerations inEX800 Ice Cream Extrusion Line. The design of the ice cream extruder is easy to clean and maintain, ensuring compliance with hygiene standards. Components and pipes are usually made of stainless steel, which is easy to clean and sterilize. Configurable CIP system for cleaning and disinfection without disassembly.
Customizable
The extruder can be customized according to customer needs to meet the needs of different markets. Parameters such as extrusion output, shape, taste and ingredients can be adjusted to produce innovative and personalized ice cream products.
EX800 Ice Cream Extrusion Tunnel
Runchen©Expro™-EX800 Ice Cream Extrusion Tunnel, which is composed of a reciprocating product tray transmission system and an instant freezing storage, is used to make extrusion-type ice cream and filling-type ice cream, and it also used to decorate and harden the ice cream products. Variable different types of ice cream products can be produced with auxiliary equipment.
EX800 Ice Cream Extruder Machine
Runchen©Expro™-EX800 Ice Cream Extruder Machine, which is composed of a reciprocating product tray transmission system and an instant freezing storage, is used to make extrusion-type ice cream and filling-type ice cream, and it also used to decorate and harden the ice cream products. Variable different types of ice cream products can be produced with auxiliary equipment.
Runchen©Expro™-EX800 Ice Cream Extruder, which is composed of a reciprocating product tray transmission system and an instant freezing storage, is used to make extrusion-type ice cream and filling-type ice cream, and it also used to decorate and harden the ice cream products. Variable different types of ice cream products can be produced with auxiliary equipment.
EX800 Ice Cream Extrusion Line
Runchen©Expro™-EX800 Ice Cream Extrusion Line, which is composed of a reciprocating product tray transmission system and an instant freezing storage, is used to make extrusion-type ice cream and filling-type ice cream, and it also used to decorate and harden the ice cream products. Variable different types of ice cream products can be produced with auxiliary equipment.
Why Choose Us
Our factory
The factory covers an area of about 4,500 square meters. The factory has various processing equipment, such as cnc bending machines, plate rolling machines, sawing machines, machining centers, cnc lathes, ordinary lathes, vertical milling machines, etc.
High-quality products
Our products are manufactured or executed according to very high standards, using the best materials and manufacturing processes
After-sales service
We will track orders in a timely manner to ensure that the products can be delivered to customers on time and accurately, and
Promise to provide after-sales service so that customers can use the products with confidence.
Production experience
With 7 years of industry experience, more than 50 innovative products, sales cover 23 provinces in china and 8 countries overseas, and cooperate with more than 20 companies to become unilever suppliers.
How to choose EX800 ice cream extrusion production line
Identify the manufacturer
There are many manufacturers producing EX800 ice cream extrusion production line, which has caused some confusion for customers who want to buy EX800 ice cream extrusion production line. Which one is better? What customers value most is to identify a strong manufacturer.
Visit the factory
Before buying the EX800 ice cream extrusion production line, it is best to visit the factory in person. Strong manufacturers have a more formal factory scale, a larger factory area, and complete factory equipment.
Listen to word of mouth
The manufacturer can allow several customers who buy equipment to provide it. Contact them yourself and ask about the factory's equipment. It is best to ask what other customers have used.
Compare prices
When purchasing mechanical equipment, you cannot simply aim for low prices. You must combine quality and remember not to covet cheap equipment.
Mixer
The mixer is used to mix the main ingredients and auxiliary ingredients in a certain proportion, which is a key step in ice cream production.
Extruder
The extruder is responsible for injecting air into the raw materials processed by the mixer and fully expanding the raw materials to make them soft and delicate.
Ice cream refrigerator
The refrigerator is responsible for cooling and solidifying the expanded and foamed raw materials to make shaped ice cream paste.
Extruder
The extruder shapes the ice cream paste according to the shape, quantity and other requirements of different flavors, and extrude it directly.
Refrigerator
After the shaped ice cream is made, it is transported to the refrigeration room to achieve the effect of hardening the ice cream and keeping it condensed.
Automatic packaging machine
The automatic packaging machine has the functions of automatic metering, bagging, sealing, etc., without manual participation, making the operation of the production line more automated.
How to Achieve Efficient Production with EX800 Ice Cream Extrusion Line
The procurement, warehousing and distribution of raw materials for the production line should be efficient and orderly. The quality of raw materials should be guaranteed, and the distribution should be in place in time to avoid stagnation of the production line due to raw material problems. In addition, appropriate inventory management should be carried out according to the needs of the production line to avoid excessive inventory waste.
Equipment technology
The equipment of the production line should use efficient and intelligent technology to improve production efficiency and reduce energy consumption. For example, the extruder on the production line should have a large production capacity and a precise control system to maximize production efficiency and output.
Process flow
The process flow of the production line should be concise and clear to avoid bottlenecks and waste in production. For example, an assembly line production method can be adopted to make each process efficient and coherent to avoid interruptions and stagnation. In addition, manual intervention on the production line should be reduced as much as possible to improve production efficiency.
Quality control
The production line should establish a complete quality control system to ensure that the quality of the products meets the standards and customer needs. Multiple testing and monitoring methods can be used. For example, quality inspection devices can be added to the production line to conduct strict sampling inspections on each batch of products to ensure stable and reliable product quality.
Personnel management
The personnel of the production line should undergo professional training and management and master relevant skills and knowledge. The work tasks of the personnel should be distributed reasonably so that everyone's work can be fully utilized. In addition, a good incentive mechanism should be established to stimulate the enthusiasm and creativity of the personnel.
How to Maintain EX800 Ice Cream Extrusion Line
Clean and sterilize
Clean and sterilize the machine regularly. Ice cream factories can configure the cip system. Then you can clean and sterilize machines, pipes, containers, etc., no need to disassemble them.
Lubrication
Regularly inspect and lubricate components such as bearings, gears, and drive systems to minimize friction and ensure smooth operation.
Inspection of wear parts
Periodically inspect the wear parts of the ice cream extrusion machine. Replace any worn-out or damaged parts to maintain optimal performance and prevent potential issues during operation.
Calibration and adjustment
Calibrate and adjust the ice cream extrusion machine as needed to ensure accurate extrusion and maintain consistency in ice cream product quality.
Preventive maintenance
Develop a preventive maintenance schedule based on the ice cream machine manufacturer's recommendations and your usage patterns. Regularly inspect and maintain critical components, electrical connections, and safety features. This proactive approach can help identify potential issues early on and prevent costly breakdowns or production disruptions.
Operator training and safety
Ensure that operators are trained on proper ice cream extrusion machine operation, maintenance procedures, and safety protocols.
Professional support
If you encounter problems in the production of extruded ice cream, please contact your ice cream machine manufacturer in time.
EX800 Ice Cream Extrusion Line:The Following Steps Are Usually Involved
Mixing
The raw ingredients, such as milk, cream, sugar, stabilizers, and flavorings, are combined in a large mixing tank. The ingredients are blended together to form the ice cream base.
Homogenization
The ice cream base is passed through a homogenizer, which breaks down fat globules and ensures a smooth and consistent texture.
Pasteurization
The ice cream base is heated to a specific temperature to kill any harmful bacteria present. This step is crucial for food safety.
Aging
The ice cream base is allowed to age at a controlled temperature for a specific period. This aging process enhances the texture and flavor of the ice cream.
Flavoring and additions
Once the ice cream base has aged, additional flavorings, such as fruit purees, chocolate chips, or nuts, can be added. These additions are mixed into the base to create a flavored ice cream.
Freezing
The ice cream base is pumped into a continuous freezer, where it is rapidly frozen while being agitated. This freezing process creates small ice crystals and incorporates air, giving the ice cream its creamy and smooth texture.
Packaging
The frozen ice cream is then transferred to a packaging machine, where it is filled into containers, such as tubs or cones. The packaging is sealed to prevent air and moisture from entering.
Hardening
The packaged ice cream is moved to a hardening room or blast freezer, where it is stored at very low temperatures to further solidify and stabilize the product.
Labeling and coding
The packaged ice cream containers are labeled with important information, such as the flavor, ingredients, nutritional content, and expiration date. Coding is applied to track production and ensure traceability.
Storage and distribution
The finished ice cream is stored in a frozen storage area before being distributed to retailers or consumers.
Quality control
Throughout the processing line, quality control tests, such as sensory evaluation, viscosity measurement, and microbiological analysis, are conducted to ensure the ice cream meets safety and quality standards.
Cleaning and sanitization
The processing line and equipment are thoroughly cleaned and sanitized between production runs to maintain food safety and prevent contamination.
How Does the EX800 Ice Cream Extrusion Line Work
Mix preparation
The ice cream mix is prepared by combining ingredients like milk, cream, sugar, stabilizers, and flavorings. This mixture is pasteurized to eliminate any harmful bacteria and ensure food safety.
Homogenization
The pasteurized mix is homogenized to break down fat globules and achieve a smooth and consistent texture. This step helps prevent separation and improves the overall quality of the ice cream.
Aging
The mix is then aged for a specific period to allow the flavors to develop and enhance the taste. This step is crucial for achieving a well-rounded and flavorful ice cream.
Continuous freezing
The aged mix is pumped into a continuous freezer where it undergoes rapid freezing. The mix is churned and simultaneously frozen, incorporating air and transforming it into a semi-solid state.
Molding, filling, or extruding
Using machines (molded stick ice cream machine, ice cream filling machine, ice cream extrusion machine, ice cream sandwich machine, ice cream cake machine, etc ) to make ice cream ingredients into ice cream products.
Packaging and hardening
Molded ice cream products are packaged, cartoned and sent to the cold storage. Filled or extruded ice cream products are sent into a quick freezing tunnel for hardening, then packaged, cartoned, and sent to a cold storage facility.
Runchen's factory covers an area of about 4500 square meters, and is located in Taizhou City, Jiangsu Province, China. There are various types of processing supporting equipment in the factory, such as the numerical control bending machine, rolling machine, sawing machine, machining center, CNC lathe, lathe, and vertical milling machine, etc. The maximum processing diameter of the equipment is 500 mm, and the accuracy can reach 0.02 mm. We have enough automatic lathe supporting equipment to lay the foundation of an on-time delivery and a stable quality.
Video
FAQ
Hot Tags: ex800 ice cream extrusion line, China ex800 ice cream extrusion line manufacturers, suppliers, factory, ice cream dispenser, ice cream extrusion return on investment, ice cream extrusion logistics, ice cream extrusion service, ice cream extrusion product subsidies, portable ice cream extruder
