Technical Parameter

Instant Freezing Tunnel
Thickness of Polyurethane Foam Board	120 mm
Tray Transmission System
Vertical Distance between Chain Gears	180 mm
Pitch of Chain	50 mm
Dimensions of Chain	235 mm x 296 mm
Total Quantity of Trays/Quantity of Trays inside Storage	834/800
Quantity of Products That Each Tray Can Carry
Stick Plugged Product	3
Slice Product/Sandwich/Little Cake	3
Cone/Cup	3
Strip Product	1
Block Product	9
Actual consumption
Total Power Consumption (including fan)	14.8 kw
Working Pressure of Compressed Air	6-7 bar
Minimum Pressure of Compressed Air	4.5 bar
Total Consumption of Compressed Air (normal consumption)	0.3 m³/min
Total Consumption of Compressed Air (maximum consumption)	1 m³/min
Standard Power	3 x 380 V 50/60 Hz

technical data-cooling system

NH₃ (ammonia cooling ) evaporator unit
Nominal cooling capacity	96 kw / 82,600 kcal/h
Evaporating temperature	-45℃
Internal temperature of instant freezing tunnel	-38℃
Distance between evaporator fins	10 mm, 12 mm, 14 mm
Quantity of fans × power consumption of each fan	6 × 1.50 kw
Total power	9 kw
Air volume	75,000 m³/h
Defrosting system	water

Feature

The EX800 ice cream extrusion tunnel is used to extrude, slice, fill and decorate the ice cream.
The chain driving system and the power source of all the devices on the work platform are in the quick freezing tunnel. The driving wheels of the chain transmission system and the main driving shaft under the work platform are directly connected to the main power.
All the random functions including power component, filling function and surface decoration function of ice cream are all controlled with the PLC on the central control panel. All the production data can be compiled, managed and adjusted in advance on the control panel. When other equipment is connected to the host computer, the equipment can be controlled with different programs.

Advantage

Station frames are installed on the work platform to equip various functional parts to produce special products. These station frames are designed to be exchangeable with one another to produce extrusion-type or filling-type products. All the external surfaces and components of the platform are made of stainless steel or stainless materials.
The standard EX800 ice cream extrusion tunnel applies ammonia cooling evaporator. As an optional unit, the system can also apply Freon evaporator.
The EX800 ice cream extrusion tunnel product transmission instrument is specially designed for transmitting the stick-plugged products. It can be used to soak the stick-plugged products after extrusion hardening in chocolate. The instrument is equipped with 185 mechanical hands and a movable chocolate soaking tank and special chocolate circulating pump.

Application

It is suitable for producing extrusion-type ice cream and filling-type ice cream.
It is suitable for decorating and hardening the ice cream products.
It is suitable for producing variable different types of ice cream products such as stick-plugged product, strip product, cone, circular cup ice cream, lump product, ice cream sandwich and ice cream cake, etc.

FAQ

Q: What is the size of the EX800 ice cream extrusion tunnel?

A: The EX800 ice cream extrusion tunnel has a length of 13780mm, a width of 2200mm, a height of 2500mm, a net weight of 13400KG, a gross weight of 19100KG.

EX800 Ice Cream Extrusion Tunnel1

Shipping Data

	Work platform	Conveying system library body	Refrigeration system library body
Net weight (kg)	2,000	7,2000	4,200
Gross weight (kg)	3,000	9,500	6,600
Maximum measurement (m)	5.41 x 1.35 x 2.7	9.1 x 2.42 x 2.9	7.71 x 2.42 x 2.9

production process

The EX800 ice cream extrusion tunnel is an ice cream extrusion line, which is composed of a reciprocating product tray transmission system and an instant freezing storage. The inlet/outlet of product is set at the front of the instant freezing storage and connected to the work platform, forming a circular transmission system. A standard station frame is installed on the work platform to extrude, fill and decorate ice creams. Inside the instant freezing storage, the transmission chain twists on two sets of parallel stainless steel frames.

As the first working procedure, the production line extrudes the raw materials of ice creams to the product trays (such as stick-plugged product, slice product or little cake), or its fill the raw materials of ice creams into the pre-distributed cones. Different operating units are used for different products such as stick-plugging device, biscuit distributing device, chewing gum distributing device, ball-shaped cone filling, and the surface will be decorated with ice cream, caramel, juice, jam or dried fruit. Then, the trays with products pass the instant freezing tunnel and are frozen by circulate cooling air. After the ice cream products are frozen, the mechanical hand will take the products away from the trays and soak them in chocolate and pack the products.

normal production

Production Capacity (unit per hour)

Stick-plugged ice cream:	9,000
Ice cream cone:	7,000
Ice cream cup:	7,000
Strip: small	9,000
Strip: large	1,000
Sandwich ice cream:	8,000
Ice cream cake: no coating	7,000
Block ice cream	14,000