The Z12 rotary ice cream filler is a reliable, efficient and automated machine for dispensing and packaging ice cream into cones, tubs, truffles, tiramisu and various single-serve packages. All operations are fully automatic and synchronized: Cone and cup dispensers, designed for filling cones, cups, single-color and double-color fancy ice cream (such as topped ice cream, spiral ice cream). Its multiple functions include automatic container dispensing, cone capping (paper cap, plastic cap), heat-sealing paper caps for paper cups, and printing of production dates.
Advantages of Z12 Rotary Ice Cream Filling Machine
Accuracy
Rotary ice cream filling machine is fitted with timing screws and liquid level controls for accurate filling.
Speed and efficiency
The Z12 rotary ice cream filler is synonymous with speed. Its design allows for multiple bottles to be filled simultaneously, significantly reducing the time required for each cycle. This efficiency means greater productivity, ensuring businesses can easily achieve their output targets.
Precision and accuracy
Accuracy is critical in the bottling industry. Overfilling results in waste, while underfilling can lead to regulatory issues and unhappy customers. The Z12 rotary ice cream filler uses advanced nozzle design and control systems to ensure each bottle is filled to the exact volume required.
Versatility to handle different products
From viscous liquids to granules, Z12 rotary ice cream fillers can handle a wide variety of products. Their adaptability means businesses can switch between different products with minimal downtime, making them ideal for facilities with a variety of production lines.
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Z12 Rotary Ice Cream Filling Machine
Runchen©Krunt™- Z12 Rotary Ice Cream Filling Machine, which is an ice cream filler, is used to fill cones, plastic cups, and plastic boxes in various sizes with products like ice cream, jam, and water-ice. The standard type can only produce one type of ice cream product, while through adopting other optional equipment, the machine can produce various special types of cones and cup ice cream.
Why Choose Us
Our factory
The factory covers an area of about 4,500 square meters. The factory has various processing equipment, such as cnc bending machines, plate rolling machines, sawing machines, machining centers, cnc lathes, ordinary lathes, vertical milling machines, etc.
Production experience
With 7 years of industry experience, more than 50 innovative products, sales cover 23 provinces in china and 8 countries overseas, and cooperate with more than 20 companies to become unilever suppliers.
After-sales service
We will track orders in a timely manner to ensure that the products can be delivered to customers on time and accurately, and
Promise to provide after-sales service so that customers can use the products with confidence.
High-quality products
Our products are manufactured or executed according to very high standards, using the best materials and manufacturing processes
Types of Z12 Rotary Ice Cream Filling Machine
This filling machine uses a piston to measure and dispense a precise volume of liquid or semi-liquid product into a container. A piston filling machine is a volumetric filling device that uses a piston to measure and dispense a precise volume of liquid, paste, or semi-liquid product into a container. The machine works by drawing product into a cylinder, and as the piston moves downward, it forces the product out through a nozzle and into the container. The filling volume is determined by the size of the piston, and accuracy is maintained by adjusting the piston's stroke length and speed.
Volumetric filling machines use chambers to hold a specific volume of product and then release it into a container. A volumetric filling machine is a filling device that uses chambers to measure and dispense a specific volume of liquid, paste, or semi-liquid product into a container. The machine works by filling a chamber with product and then dispensing it into the container. The filling volume is determined by the size of the chamber, and accuracy is maintained by adjusting the chamber size and the speed of the filling process.
Auger filling machines use an auger to dispense precise amounts of powders, granules, and other dry products into containers. An auger filler is a filling device that uses an auger to dispense precise amounts of powders, granules, and other dry products into a container. The machine works by feeding the product into a hopper, and the auger rotates and moves the product through a pipe to a filling nozzle. The speed of the auger's rotation and the opening of the nozzle determine the filling volume and accuracy.
Gravity filling machines use gravity to fill liquids or semi-liquids into containers, and are ideal for filling thin or low-viscosity products. A gravity filling machine is a filling device that uses gravity to fill liquids or semi-liquids into containers. The machine works by filling a can of product that is located above a filling nozzle. When the product is released, gravity forces it through the nozzle into the container below. The filling volume depends on the amount of product in the can and the speed of the filling process.
Excessively long conveyor lines between the production and filling areas can lead to contamination. Shorten the transfer lines at your production facility to avoid cross-contamination and ensure that rigid pipes are used instead of flexible hoses, which can coil and prevent adequate drainage during cleaning.
During the production process, the raw material supply tanks for products in the food and beverage, health and beauty and industrial cleaning industries should be monitored by skilled workers for batch requirements. The Z12 rotary ice cream filler operates in a continuous material transfer mode, but inconsistencies in product elements and distribution can compromise hygiene towards the end of a raw material batch.
The volumetric or piston Z12 rotary ice cream filler uses precision machine parts in the filling process, which need to be cleaned regularly by means of pistons to prevent clogging and bacterial contamination.
In the wake of the pandemic, there has been an increased focus on hygiene, so disinfection is extremely important for certain industrial sectors. Some lines require a lid or top seal of the tank instead of a loose lid to avoid spoilage during the filling process, while others may have viscosity issues as the raw material is agitated during the filling process.
If you produce suspensions, keep the machine drain valve flush with the bottom of the tank to avoid accumulation of undissolved drug or emulsified suspension. When not in production, store all transfer lines, such as pipes and hoses, above and outside the factory floor to prevent microbial cross-contamination.
Components of Z12 Rotary Ice Cream Filling Machine
Bottle-in mechanism
The bottle-in mechanism is a crucial component that feeds untreated empty bottles into the rotary filling machine. It comprises bottle-in wheels, guide plates, and a transmission system. The bottle-in wheels, driven by the transmission system, guide the empty bottles into the rotary filling machine.
Rotary filling mechanism
The z12 rotary ice cream filling machine is the core part of the entire equipment, consisting of several components such as brush wheels, positioning wheels, lifting frames, and measuring cups. Its working principle is as follows:
The brush wheel cleans the empty bottles and positions them beneath the measuring cup.
The measuring cup accurately measures the liquid based on a preset program and pours it into the empty bottles.
The positioning wheel moves the filled bottles to the next workstation, while the lifting frame raises the measuring cup for the next measurement.
Bottle-out mechanism
The bottle-out mechanism is responsible for ejecting the filled bottles from the equipment. It consists of bottle-out wheels, guide plates, and a transmission system. The bottle-out wheels, driven by the transmission system, guide the filled bottles out of the rotary filling machine.
Electrical control system
The electrical control system serves as the brain of the entire equipment. It precisely controls various components through a plc controller. Additionally, it incorporates functions like automatic detection, fault alarms, and data statistics.
How to Maintain Z12 Rotary Ice Cream Filling Machine
Inspection & cleaning
Routine maintenance begins with a thorough inspection and cleaning of the z12 rotary ice cream filler. Remove any debris, dust, or residue that may have accumulated on moving parts or sensors.
Lubrication
Lubrication is essential to reduce friction and wear on machine components. Refer to the manufacturer's recommendations for appropriate lubricant and interval of use.
Calibration
Make sure the machine is properly calibrated to dispense the correct amount of product and apply the correct torque during the capping process. Regular calibration checks maintain accuracy and consistency.
Component replacement
Certain parts may wear out over time, such as seals, gaskets, and conveyor belts. Replace these parts regularly to prevent leaks, contamination, or production interruptions.
Electrical system inspection
Inspect electrical components, including wires, switches, and sensors, for signs of wear or damage. Faulty electrical components can lead to machine failures and safety hazards.
Software updates
If your machine is equipped with software, make sure you have the latest updates and patches installed. Software updates often include bug fixes and performance improvements.
Training and operator awareness
Invest in proper training of machine operators. Operators should be aware of warning signs and understand the importance of reporting any issues promptly.
Documentation
Keep detailed records of all maintenance activities, including dates, tasks performed, and any replaced parts. These documents are useful for tracking machine performance and planning future maintenance. This is another benefit of a planned preventative maintenance program – checking them annually can align these records with service intervals.
Planned downtime
Schedule regular downtime for maintenance to prevent excessive wear and tear during continuous operation. This method allows you to resolve issues before they escalate.
Professional services
While many basic maintenance tasks can be done in-house, it is advisable to schedule professional services on a regular basis to conduct in-depth inspections and resolve any complex issues.
How to Choose a Z12 Rotary Ice Cream Filling Machine
Production speed
This will depend on your production needs and the size of your business. The productivity of the small Z12 rotary ice cream filler is expressed in the number of containers filled per hour, while the productivity of the large Z12 rotary ice cream filler is expressed in the number of containers filled per minute. For large-scale production, choose the large Z12 rotary ice cream filler.
Hygiene and cleanliness
Finally, the Z12 rotary ice cream filler needs to be cleaned regularly to function perfectly and maintain hygiene. If you work in a cleanroom environment or in the food industry, your supplier will recommend a machine that can be quickly disassembled for cleaning to prevent any build-up of contaminants and microorganisms.
Maintenance
If you use the Z12 rotary ice cream filler to pack different liquids, you will need to clean it every time you change the liquid. However, cleaning the Z12 rotary ice cream filler often requires the removal of all parts that come into contact with the product. You can always opt for the electric Z12 rotary ice cream filler with an integrated cleaning system to clean the machine without disassembly.
The product to be packaged
This refers to the nature of the product. Is it a liquid, viscous, foam, paste, gas, or solid product? Is it a sticky product? Please note that carbonated beverages such as champagne require special pressurized filling and capping machines to eliminate air from the bottle.
Mode of operation
This refers to the degree of automation of the machine. The Z12 rotary ice cream filler can be manual, semi-automatic or fully automatic.
Available space
The Z12 rotary ice cream filler can be very bulky, so you have to make sure you have enough space in your workspace.
The z12 rotary ice cream filling machine moves the containers along the line to various circular stations. A conveyor moves underneath a rotating star wheel at these locations. Once filled, the container is centered under the filling head and advances to the next step. The rotary system does not need to stop running once the bottle is filled. There are usually additional circular stations on rotary machines for labeling, capping, and sealing.
In addition to the dual stations that double productivity, rotary machines also have a unique variant that can fill and seal bags at up to 60 pieces per minute, completing the packaging process at eight stations, running at up to 40 pieces per minute.
What Are The Trends And Development Directions Of Z12 Rotary Ice Cream Filling Machine In The Market
Reduce waste and increase efficiency
The modern z12 rotary ice cream filler is designed to minimize waste. Precise filling and efficient operation ensure that product waste is negligible.
Sustainable materials and practices
With the growing emphasis on sustainability, many manufacturers have adopted eco-friendly materials and practices in the design of their machines.
The future of green bottling
The bottling industry is moving towards greener practices, and the z12 rotary ice cream filler will play a key role in this shift.
Emerging trends and innovations
The future of rotary filling is bright, with innovations such as ai-driven operations, augmented reality maintenance, and more on the horizon.
Global market insights
The global demand for efficient bottling solutions is on the rise, and the z12 rotary ice cream filler is expected to meet this demand.
Prepare for the future
Businesses need to stay updated with the latest trends, invest in advanced machinery, and prioritize training to stay competitive in the ever-changing market landscape.
Runchen's factory covers an area of about 4500 square meters, and is located in Taizhou City, Jiangsu Province, China. There are various types of processing supporting equipment in the factory, such as the numerical control bending machine, rolling machine, sawing machine, machining center, CNC lathe, lathe, and vertical milling machine, etc. The maximum processing diameter of the equipment is 500 mm, and the accuracy can reach 0.02 mm. We have enough automatic lathe supporting equipment to lay the foundation of an on-time delivery and a stable quality.
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