G6 Ice Cream Cup Filling and Sealing Machine

※ Actual capacity will depend on a number of factors, including shape and volume of the product as well as filling and sealing methods.

• Fill cones, plastic cups, and plastic boxes in various sizes with products like ice cream, jam, and water-ice.
• The standard type can only produce one type of ice cream product, while through adopting other optional equipment, the machine can produce various special types of cones and cup ice cream.
• The machine length is extended to 5m (1m longer than the current popular 4m frame). Support of the machine framework is increased from 4 pieces to 6 pieces.
• Siemens S7-300 PLC is equipped on standard machine, servo motor drive for the filling station can be operated without additional change.
• The heating system and temperature control system for both chocolate spraying and topping system are standard design.

1. The longer and more stable framework provides more spaces for manual operation and more positions for additional working stations. This design reinforces the strength of the machine for steadier running.
2. The movement of the filling is programmable via the operation panel to simulate different kinds of cam curve, the curve data can be saved and recalled. This makes product change-over and innovation very convenient.
3. The temperature control of chocolate system avoids chocolate stuck in the low ambient temperature.
4. All filling, decorating and auxiliary equipment including nozzles, silicone hoses, drive parts etc. are designed for easy connection, easy replacement and convenient cleaning.

1. Suitable for either time-elapse filling for ice cream.
2. Suitable for filling various types and measurements of cones with ice cream, jam, and water ice.
3. Suitable for dispensing the lids for different products.

The quality control system is a series of measures and procedures to ensure that the product quality can conform to standards. In the process of filling, the quality control system includes but not is limited to the following aspects:

On-line monitoring

The sensor collects the real-time main parameters in the filling process, such as the pressure, temperature, flow, etc. to monitor the filling state.

Data Acquisition and Processing

The acquired data needed to be transferred to the digital signal through the data acquisition system and the host computer software analyzes the data to extract the key indicators reflecting the filling state.

Control algorithms and optimization

Based on the data which is real-time monitored, the control system can adopt appropriate control algorithms (like PID controller, fuzzy logic controller, etc.) to adjust the process of filling so that it ensures the accuracy.

Sampling inspection

Through extracting part of products to test, the control system can extrapolate the product quality of the entire batch.

Statistical Process Control (SPC)

Based on the statistics, the control system can monitor the changing tendency of the product quality through analyzing the data in the production process.

Six Sigma Management

It is a systematic improvement method aiming to eliminate the defects and waste in the process of production and improve the quality level.

Quality Control with Full Participation

Establish a quality management system with full participation and full process control.

Advanced detection technology and equipment

Like machine vision technology and sensor technology, which is used to automatic detect and accurate quality control.

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